Bedienungsanleitung Kemppi A5 TIG Orbital System 75 (Seite 2 von 33) (Englisch)

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A5 TIG Orbital System 75© Kemppi Oy 2016 1615

OPERATING MANUAL

CONTENTS

1. Introduction ..........................................................................................3

1.1 General ......................................................................................................3

1.2 About the product ....................................................................................4

1.3 Weld head .................................................................................................. 5

1.3.1 Tube diameters and weld head outline dimensions .......................................5

1.3.2 Collets ..................................................................................................6

1.3.3 Collet frame and collets ...........................................................................6

1.3.4 Flush collets ..........................................................................................7

1.3.5 Extended collets / combination .................................................................7

1.4 Controller unit ...........................................................................................8

1.5 TIG power source.......................................................................................8

1.6 Tube preparation ......................................................................................8

2. Installation .............................................................................................9

2.1 Connecting the weld head .......................................................................9

2.2 Installing collets on the weld head .........................................................10

2.3 Mounting the weld head ........................................................................10

3. Operation .............................................................................................11

3.1 Rotor gear ................................................................................................11

3.2 Tungsten electrode .................................................................................11

3.2.1 Tungsten electrode diameter and length ..................................................11

3.2.2 Installing the tungsten electrode and holder .............................................12

3.2.3 Tungsten electrode geometry guidelines ..................................................12

3.3 Electrode sharpeners ..............................................................................13

3.4 Weld head control panel .........................................................................14

3.5 Controller unit control panel .................................................................14

3.5.1 Quick guide to start welding ...................................................................14

3.5.2 Main/Home screen ...............................................................................15

3.5.3 Initial setup screen ................................................................................15

3.5.4 Program storage (Library) ......................................................................15

3.5.5 Weld Programs – selecting a weld program 1–10 ........................................16

3.5.6 Calibrating weld head or power source output ...........................................16

3.5.7 Calibrating weld power source current output ...........................................17

3.5.8 Selecting power source .........................................................................18

3.5.9 Pulsed/non-pulsed welding ....................................................................18

3.5.10 Gas purge ...........................................................................................19

3.5.11 Preparing welding – test weld .................................................................20

3.5.12 Icons and screens during welding ...........................................................21

3.6 Equipment stop ......................................................................................22

3.7 Updating software ..................................................................................22

4. Additional details ..............................................................................23

4.1 Technical data ..........................................................................................23

4.2 Ordering information ..............................................................................23

4.2.1 Ordering collets ...................................................................................24

4.2.2 Collets ................................................................................................24

4.2.3 Tungsten electrode material and ordering information ................................26

5. Troubleshooting ................................................................................29

5.1 Operation problems ................................................................................29

5.2 Warnings and error messages ................................................................30

5.3 Common weld defects ............................................................................31

6. Maintenance .......................................................................................31

6.1 Daily maintenance ..................................................................................31

6.2 Periodic maintenance .............................................................................31

6.3 Service Workshop maintenance ............................................................32

7. Disposal ................................................................................................32

Kemppi A5 TIG Orbital System 75 Seite 2

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