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12129200. 12149200. Replacement with the new 1200W motor kit A-0.6.5.
1
ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES
Instruction No. 82129400/00-08
To be performed by a skilled
or instructed person only !
Disconnect the vacuum cleaner
from the power supply before
starting the work!
! Models with bag-full indicator:
Open the dust cover until it stops
and continue with a little pressure
by hand until it slides free of the
hinges.
Models with no bag-full indicator:
Open the dust cover and lift it out
of the hinges.
Remove filter with dust bag.
Remove the dust bag holder by
pressing bottom clip and ease the
holder out of the bottom. This
releases the hook at the container
wall.
@ To separate the top and bottom
housing and avoid scratches on
the parts, place tool no. 22361400
under the buffer.
Follow instruction 82361500
Remove the strap (12) by hand.
Lift up the buffer and remove the
top housing.
# Free the cord with plug from
the terminal box in the top housing
by using a Pozi screwdriver no. 2
or in old models press it out by
hand.
Remove the cord reel and lock the
cord to the reel. Remove internal
wires and release the on/off switch
by pressing a screwdriver under it.
Remove the motor housing with
four screws by a Pozi screwdriver
no. 2.
Replace the motor unit with the
new complete motor housing
included the thermal switch and
connect wires as described.
Refit in reverse order. Press the
buffer back in place by hand after
mounting the strap around the
housings.
WE
Q
12
1

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Inhalt der Seiten


  • Page 1

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES
    12129200. 12149200. Replacement with the new 1200W motor kit

    To be performed by a skilled
    or instructed person only !

    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    ! Models with bag-full indicator:
    Open the dust cover until it stops
    and continue with a little pressure
    by hand until it slides free of the
    hinges.
    Models with no bag-full indicator:
    Open the dust cover and lift it out
    of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder by
    pressing bottom clip and ease the
    holder out of the bottom. This
    releases the hook at the container
    wall.

    Q

    @ To separate the top and bottom
    housing and avoid scratches on
    the parts, place tool no. 22361400
    under the buffer.

    A-0.6.5.
    1

    # Free the cord with plug from
    the terminal box in the top housing
    by using a Pozi screwdriver no. 2
    or in old models press it out by
    hand.

    Follow instruction 82361500
    Remove the strap (12) by hand.
    Lift up the buffer and remove the
    top housing.

    Remove the cord reel and lock the
    cord to the reel. Remove internal
    wires and release the on/off switch
    by pressing a screwdriver under it.
    Remove the motor housing with
    four screws by a Pozi screwdriver
    no. 2.
    Replace the motor unit with the
    new complete motor housing
    included the thermal switch and
    connect wires as described.
    Refit in reverse order. Press the
    buffer back in place by hand after
    mounting the strap around the
    housings.

    W

    E

    12

    Instruction No. 82129400/00-08



  • Page 2

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES
    12129200. 12149200. Replacement with the new 1200W motor kit

    A-0.6.5.
    2

    View with existing motor housing removed.

    Note 1:
    O-ring to be mounted only when
    existing motor housing is for two
    speed regulation with four grooves.

    New motor
    housing
    to be
    mounted
    under existing motor
    housing

    Remove and scrap these when
    your are installing a new motor
    unit on a GM 200 / 300
    81859300
    81842700

    81842800
    New cord
    reel shown
    Note 1

    Capacitor
    with foam

    659

    643

    81842900

    81841900

    Flex

    Top view
    Existing
    motor housing

    Diagram for GM 200/300/400
    series with one speed

    On/off switch

    118408xx
    = RFI capacitor
    N

    11842200

    L

    = Thermo switch
    = Resistor

    Instruction No. 82129400/00-11



  • Page 3

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES
    22186000. Replacement with the new 1200W motor kit
    and two speed PCB
    To be performed by a skilled
    or instructed person only !

    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    ! Models with bag-full indicator:
    Open the dust cover until it stops
    and continue with a little pressure
    by hand until it slides free of the
    hinges.
    Models with no bag-full indicator:
    Open the dust cover and lift it out
    of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder by
    pressing bottom clip and ease the
    holder out of the bottom. This
    releases the hook at the container
    wall.

    Q

    @ To separate the top and bottom
    housing and avoid scratches on
    the parts, place tool no. 22361400
    under the buffer.
    Follow instruction 82361500
    Remove the strap (12) by hand.
    Lift up the buffer and remove the
    top housing.

    A-0.6.5.
    3
    # Free the cord with plug from
    the terminal box in the top housing by using a Pozi screwdriver
    no. 2 or in old models press. it
    out by hand.
    Remove the cord reel and lock
    the cord to the reel. Remove
    internal wires and release the
    on/off switch by pressing a
    screwdriver under it.
    Replace the motor unit with the
    new complete motor housing
    included the thermal switch and
    connect wires as described.
    Remove and replace the new
    two-speed PCB and connect
    wires.
    Refit in reverse order. Press the
    buffer back in place by hand
    after mounting the strap around
    the housings.

    W

    E

    12

    Instruction No. 82187100/00-08



  • Page 4

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES
    22186000. Replacement with the new 1200W motor kit
    and two speed PCB

    A-0.6.5.
    4

    View with existing motor housing removed.

    Note 1:
    Internal blue wire to be turned up
    and locked by a strap. (Only two
    speed version).

    New motor
    housing
    to be
    mounted
    under existing motor
    housing

    Note 2:
    O-ring to be mounted only when
    existing motor housing is for two
    speed regulation with four grooves.

    New cord
    reel shown
    Note 1
    659

    643

    Capacitor
    with foam

    Note 1

    Flex

    Top view
    Existing
    motor housing

    Diagram for GM 210, GM 320,
    GM 325 and GM 330 with two
    speed regulation PCB for
    1200W motor

    Two speed switch

    On/off switch

    118408 xx

    = RFI capacitor
    = Thermo switch
    R2

    D2

    C1

    = Resistor
    R1
    81842201

    T1
    D1

    C2

    31965001
    Instruction No. 82187100/00-08



  • Page 5

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    118408XX. Replacement of the cable reel
    223526XX. Replacement of the cable reel, King 500 Series
    To be performed by a skilled
    or instructed person only !

    Remove the strap (12) by hand.
    Lift up the buffer and remove the
    top housing.

    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!

    # Free the cord with plug from
    the terminal box in the top
    housing by using a Pozi
    screwdriver no. 2 or in old
    models press it out by hand.

    ! Models with bag-full indicator:
    Open the dust cover until it stops
    and continue with a little pressure
    by hand until it slides free of the
    hinges. Models with no bag-full
    indicator: Open the dust cover and
    lift it out of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder by
    pressing bottom clip and ease the
    holder out of the bottom. This
    releases the hook at the container
    wall.
    @ To separate the top and bottom
    housing and avoid scratches on
    the parts, place tool no. 22361400
    under the buffer.
    Follow instruction 82361500

    Q

    Remove and replace the cable
    reel with the internal wires.
    The cable reel spring is pretightened and this should not be
    changed so as to avoid damage.
    Do not unwind the cable and do
    not tighten the cable additionally.
    Note:
    Wire to be wrapped around the
    post to reduce wire slack before
    mounting cable reel.

    A-0.6.5.
    5
    $ Push down the cable release
    button (a) and press by hand the
    dust cover button sideways (b)
    to release it, and lift it up (c).
    % Release and remove the side
    pivots (2) with a pair of pliers (5).
    To remove the cable reel button
    (3) and/or the on/off button (4),
    press the two snaps on the button (d) to release it from the top
    housing & lift it away after turning it 30 degrees.
    Refit in reverse order.
    Press the buffer back in place
    by hand after mounting the strap
    around the housings.
    Testing the cable reel.
    Draw the cable out completely
    and rewind it by pressing the
    button on top of the machine.

    It is necessary to replace the
    cord reel button.
    Open the accessory cover until it
    stops and continue with a little
    pressure by hand until it slides free
    of the hinges and remove it.

    W

    E

    12

    R
    a

    T

    1

    4

    d

    c

    3

    2
    d

    b
    5

    2

    Instruction No. 82186900/00-09



  • Page 6

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    118408XX. Replacement of the cable reel
    223526XX. Replacement of the cable reel, King 500 Series

    A-0.6.5.
    6

    Top view GM 200/300/400 Series

    Top view King 500 Series

    Note 1:
    Internal blue wire to be turned up
    and locked by a strap. (Only two
    speed version).

    One Speed
    On/off

    Note 2:
    ONLY GM200/300/400 SERIES
    O-ring to be mounted only when
    existing motor housing is for two
    speed regulation with four grooves.

    659

    New cord
    reel shown

    643

    659

    643

    Capacitor
    with foam
    Capacitor
    with foam

    Insulated terminal

    Top view

    New cord
    reel shown

    Two Speed

    Note 1
    On/off

    Wrapping around post

    Flex
    659

    Existing
    motor housing

    Insulated
    terminal
    Two speed switch

    Capacitor
    with foam
    On/off parking

    New cord
    reel shown

    On/off switch

    Diagram for
    one speed models

    643

    Diagram for
    two speed models

    N

    D2

    C1

    L

    T1

    R2
    D1

    R1
    C2

    = RFI capacitor
    = Thermo switch
    = Resistor
    Instruction No. 82186900/00-09



  • Page 7

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22147600/01. Parking clip

    A-0.6.5.
    7

    Assembling of parking clip
    to the tube
    ➀ Mount ring on the tube.
    ➁ Press bush up on the straight tube until it clicks into
    the groove marked 0 (the second groove on the telescopic tube). If no click during mounting on the tube,
    position the bush as shown to fit to the groove.
    ➂ Mount the ring on the top of the brush and lock it by
    turning it counterclockwise.
    ➃ To mount parking clip to bush, press hard by hand to
    snap it into position.

    Q

    E
    -1
    0

    -1

    -1

    W

    -1

    0
    -1

    0
    -1

    -1
    0

    0

    -1

    R

    Instruction No. 72147700/00-08



  • Page 8

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22147600/01. Parking clip

    A-0.6.5.
    8

    Parking of tube with nozzle
    ➀ Pull the plug free of the cable reel groove.
    Turn nozzle to position foot-plate away from the
    machine to avoid scratches on the surface and press
    the parking clip-pin mounted to the tube into the hole
    inside the cable reel groove.
    ➁ No parking, when plug is in the cable reel groove.

    !

    @

    Instruction No. 72147700/00-08



  • Page 9

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    31965001. Replacement with the two speed PCB for 1200W motor.
    22365700. Replacement of the on/off switch
    22354400. Replacement of the on/off switch for parking
    To be performed by a skilled
    or instructed person only !
    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    1) Models with bag-full indicator:
    Open the dust cover until it stops
    and continue with a little pressure
    by hand until it slides free of the
    hinges.
    Models with no bag-full indicator:
    Open the dust cover and lift it out
    of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder by
    pressing bottom clip and ease the
    holder out of the bottom. This
    releases the hook at the container
    wall.

    2) To separate the top and bottom
    housing and avoid scratches on
    the parts, place tool no. 22361400
    under the buffer.
    Follow instruction 82361500
    Remove the strap (12) by hand.
    Lift up the buffer and remove the
    top housing.
    3) Free the cord with plug from the
    terminal box in the top housing by
    using a Pozi screwdriver no. 2 or in
    old models press. it out by hand.
    4) Remove and replace the
    On/Off parking switch.
    To release the switch, hold the
    activator pin (5) with one hand and
    release the switch (6) from the two
    hooks and pull it away. Leave pin
    (5) in its position.

    A-0.6.5.
    9

    Remove and replace the cords
    to the switch (6).
    Replace pin (5) by pushing it
    downward to give the switch (6)
    lever access to the hole in the
    pin (5) and mount the switch (6).
    Remove the cord reel and lock
    the cord to the reel. Remove
    internal wires and release the
    on/off switch by pressing a
    screwdriver under it.
    Remove and replace the new
    two-speed PCB and/or the
    on/off switch and connect
    wires.
    5) NOTE:
    GM200/300/400 SERIES ONLY.
    Bend the terminal pins about 45
    degrees
    Refit in reverse order. Press the
    buffer back in place by hand
    after mounting the strap around
    the housings.

    Q

    W

    E

    12

    R

    5

    T

    5
    6

    Instruction No. 82185900/00-11



  • Page 10

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    31965001. Replacement with the two speed PCB for 1200W motor.
    22365700. Replacement of the on/off switch
    22354400. Replacement of the on/off switch for parking

    A-0.6.5.
    10

    Top view GM 200/300/400 Series

    Top view King 500 Series

    Note 1:
    Internal blue wire to be turned up
    and locked by a strap. (Only two
    speed version).

    One Speed
    On/off

    Note 2:
    ONLY GM200/300/400 SERIES
    O-ring to be mounted only when
    existing motor housing is for two
    speed regulation with four grooves.

    659

    New cord
    reel shown

    643

    659

    643

    Capacitor
    with foam
    Insulated terminal

    Top view

    Capacitor
    with foam
    New cord
    reel shown

    Two Speed

    Note 1
    On/off

    Wrapping around post

    Flex
    659

    Existing
    motor housing

    Insulated
    terminal
    Two speed switch

    643

    Capacitor
    with foam
    On/off parking

    New cord
    reel shown

    On/off switch

    Note 5

    Diagram for
    one speed models

    Diagram for
    two speed models

    N

    D2

    C1

    L

    T1

    R2
    D1

    R1
    C2

    = RFI capacitor
    = Thermo switch
    = Resistor
    Instruction No. 82185900/00-11



  • Page 11

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES
    22201100. Replacement of the thermostatic switch for the new 1200W motor
    22231100. Replacement of the motor grommets (7) and frame (5)
    To be performed by a skilled
    or instructed person only !
    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    ! Models with bag-full indicator:
    Open the dust cover until it stops
    and continue with a little pressure
    by hand until it slides free of the
    hinges.
    Models with no bag-full indicator:
    Open the dust cover and lift it out
    of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder by
    pressing bottom clip and ease the
    holder out of the bottom. This
    releases the hook at the container
    wall.
    @ To separate the top and bottom
    housing and avoid scratches on the
    parts, place tool no. V-33580 under
    the buffer.
    Follow instruction 82361500
    Remove the strap by hand or tool
    no. V 33581. Lift up the buffer and
    remove the top housing.

    # Free the cord with plug from the
    terminal box in the top housing by
    using a Pozi screwdriver no. 2 or in
    old models press. it out by hand.

    A-0.6.5.
    11

    R
    1

    Remove the cord reel and lock the
    cord to the reel. Remove internal
    wires and release the on/off switch
    by pressing a screwdriver under it.
    Remove the motor housing with
    four screws by a Pozi screwdriver
    no. 2.
    $ Remove the sound suppressor
    (1) if provided and the cover (2) on
    the motor housing with four screws
    (3) and lift out the motor unit (4).
    Unplug the existing internal wire kit
    with thermostatic switch mounted
    in the motor frame (5). Remove the
    old and replace with the new thermostatic switch and press in place
    into the slots (6) and press the
    wires back in the slots on top of the
    motor frame (5). Refit in reverse
    order.
    Press the buffer back in place by
    hand after mounting the strap
    around the housings.

    Q

    Q

    W

    E

    3
    2

    7

    5
    6

    4

    Instruction No. 82201300/00-08



  • Page 12

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 SERIES
    22201100. Replacement of the thermostatic switch for the new 1200W motor
    22231100. Replacement of the motor grommets (7) and frame (5)

    A-0.6.5.
    12

    View with existing motor housing removed.

    Note 1:
    Internal blue wire to be turned up
    and locked by a strap. (Only two
    speed version).

    New cord
    reel shown
    Note 2
    Capacitor
    with foam

    659

    643

    Note 2:
    O-ring to be mounted only when
    existing motor housing is for two
    speed regulation with four
    grooves.

    Top view

    Note 1

    Flex
    Note 2

    Existing
    motor housing

    Two speed switch
    On/off switch

    Diagram for
    GM 200E/200/300/310/310S

    Diagram for GM 210/320/325/330 with two speed
    regulation PCB for 1200W motor
    218408 xx

    218408xx

    N

    R2

    D2

    C1

    L

    R1
    81842200

    T1

    81842200

    C2

    D1
    31965001

    Diagram for GM 420/425/430
    with two speed regulation
    (118408 xx)
    PCB for 1200W motor
    and parking on/off
    switch

    Symbol explanation

    Armature

    Field coil

    Cord reel

    On/off switch

    Resistor

    Capacitor

    Parking

    R2

    D2

    C1
    Two speed
    T1

    D1

    R1
    (81842201)

    C2

    Thermo switch

    31965001
    On/off

    Instruction No. 82201300/00-08



  • Page 13

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22226000. Replacement of the buttons for dust cover (1), cable reel (3) and on/off (4)
    22226300. Replacement of the buttons for two speed regulation (6) and on/off (8)
    218580xx. Replacement of the top housing (12)
    223535xx. Replacement of the top housing King
    22352900. Replacement of the On/Off button (4)
    22352901. Replacement of the On/Off button two speed (8) with activator (7)
    22353100. Replacement of the activator for cord reel
    22353200. Replacement of the activator for On/Off
    22353900. Replacement of the buttons for dust lid (1), cable reel (3) with pivots (2)
    To be performed by a skilled
    or instructed person only !
    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    Removal of the dust cover
    button (1), cable reel button (3)
    and on/off button (4) for one
    speed models
    Open the accessory cover until it
    stops and continue with a little
    pressure by hand until it slides free
    of the hinges and remove it.
    Open the dust cover lid.
    ! Push down the cable release
    button (a) and press by hand the
    dust cover button sideways (b) to
    release it, and lift it up (c).

    Q
    a

    @ Release and remove the side
    pivots (2) with a pair of pliers (5). To
    remove the cable reel (3) and/or
    the on/off button (4), press the two
    snaps on the button to release it
    from the top housing & lift it away
    after turning it 30 degrees.
    # How to disassemble
    the machine
    Open the accessory cover until it
    stops and continue with a little
    pressure by hand until it slides free
    of the hinges and remove it.
    Models with bag-full indicator:
    Open the dust cover (9) until it
    stops and continue with a little
    pressure by hand until it slides free
    of the hinges.

    A-0.6.5
    13

    Models with no bag-full indicator:
    Open the dust cover (9) and lift it
    out of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder (10)
    by pressing bottom clip and ease
    the holder out of the bottom. This
    releases the hook at the container
    wall.
    To separate the top and bottom
    housing and avoid scratches on
    the parts, place tool no. 22361400
    (11) under the buffer.

    E

    1

    c

    3

    b

    2

    W

    9

    10

    4

    12
    2

    5

    Instruction No. 82226401/00-08



  • Page 14

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22226000. Replacement of the buttons for dust cover (1), cable reel (3) and on/off (4)
    22226300. Replacement of the buttons for two speed regulation (6) and on/off (8)
    218580xx. Replacement of the top housing (12)
    223535xx. Replacement of the top housing King
    22352900. Replacement of the On/Off button (4)
    22352901. Replacement of the On/Off button two speed (8) with activator (7)
    22353100. Replacement of the activator for cord reel
    22353200. Replacement of the activator for On/Off
    22353900. Replacement of the buttons for dust lid (1), cable reel (3) with pivots (2)

    A-0.6.5
    14

    $ Removal of the two speed
    regulation button (6) and/or
    the on/off button (8) for two
    speed regulation models,
    and/or the activators.
    Press a screwdriver into the inside
    bush (7) of the two speed regulation button, turn it clock-wise 90
    degree and pull it away. Remove
    the button (6) with the spiral spring.
    Removal of the on/off button (8):
    Remove the two-speed regulation
    button (6) as described.
    Press the two snaps on the
    button (8) to release it from the
    top housing and lift it away after
    turning it 30 degrees.

    Replacement of the top housing
    Remove dustcover buttom, cabel
    reel button and on/off button.
    Remove cabel terminal and screw,
    retainer, ratches and handle accessory lid, see instruction 82362400.

    Reassembly machine
    Press the buffer in place by hand
    after mounting the strap (12)
    around the housings.

    Remove activator for cord reel (20,
    21, 22). Remount buttons, cabel
    terminal, retainer, accessory lid and
    activator for cord reel, etc. on new
    upper part.

    All models: Test after repair
    After repair, please check that the
    vacuum cleaner is functioning to
    Nilfisk specifications and any local
    authorised precautions.

    Tool to be used for:

    Tool type

    Removal of the on/off activator:
    Snap off, break, activator for on/off
    button (23, 24, 25, 26).
    Replace with new parts.

    Two speed regulation button (6)
    Side pivot (2)

    Sloth screwdriver 3,5mm
    Pair of pliers (5)

    Replace in reverse order.

    26

    R

    3
    1
    25
    6
    8

    20

    2
    7

    21

    24
    22

    23

    Instruction No. 82226401/00-08



  • Page 15

    ASSEMBLY INSTRUCTIONS GM 400 SERIES
    22361200. Replacing the pair of ratchet for dust cover
    To be performed by a skilled
    or instructed person only !
    Converting from black ratchet to
    the dark grey version
    Q Open the accessory cover
    until it stops and continue with a
    little pressure by hand until it slides
    free of the hinges and remove it.
    Open the dust cover lid.

    A-0.6.5
    15

    W Push down the cable release
    button (a) and press by hand the
    dust cover button sideways (b) to
    release it, and lift it up (c).

    Y When replacing the steel plate
    be sure that the hooks on the
    ratchets in both sides are in mesh
    with hole in the steel plate.

    E Unscrew the two screws with
    a screwdriver type Pozidrive no.2
    and remove with the steel plate.

    Press down the steel plate and
    replace the two screws with adequate force.

    RTRemove the two ratchets from
    the spring and replace the two
    dark grey versions into the spring.

    To replace the dust cover button,
    push down the cable release button and press it by hand sideways
    to fit the two tabs.
    Replace the accessory cover and
    lock the dust cover.

    Q

    W

    c

    a

    E

    R

    b

    1
    2

    T

    Y

    Instruction No. 82361300/00-08



  • Page 16

    A-0.6.5
    16



  • Page 17

    ASSEMBLY INSTRUCTIONS KING 500 SERIES
    22352800. Replacement of the rear wheels

    To be performed by a skilled
    or instructed person only !
    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    ! Models with bag-full indicator:
    Open the dust cover until it stops
    and continue with a little pressure
    by hand until it slides free of the
    hinges.
    Models with no bag-full indicator:
    Open the dust cover and lift it out
    of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder by
    pressing bottom clip and ease the
    holder out of the bottom. This
    releases the hook at the container
    wall.

    Follow instruction 82361500.
    Remove the strap by hand or tool
    no. V 33581. Lift up the buffer and
    remove the top housing.
    # Free the cord with plug from the
    terminal box in the top housing by
    using a Pozi screwdriver no. 2. Lift
    away the upper housing.
    Remove the cord reel and lock the
    cord to the reel.
    Unscrew from top the screw for the
    wheel with a Torx T 20 screwdriver
    and remove the shaft with wheel
    from the bottom side.
    Mount the new wheel with shaft by
    the use of a small screwdriver and
    a Torx T 20 screwdriver.

    A-0.6.5.
    17
    Mount shaft into wheel and
    place a small screwdriver
    through the hole for the metric
    screw. Push wheel with shaft
    and a small screwdriver into the
    groove for wheel from the bottom side with small screwdriver
    pointing through the metric hole.
    When screw is positioned from
    the upper side, the screw will
    push out the small bottom
    screwdriver.
    Replace cords reel and lift the
    upper housing back on top of
    the bottom housing. Press the
    buffer in place by hand after
    mounting the strap around the
    housings.
    Replace the accessory cover
    and lock the dust cover.

    @ To separate the top and bottom
    housing and avoid scratches on the
    parts, place tool no. 22361400
    under the buffer.

    Q

    W

    E

    12

    Instruction No. 82362100/00-08



  • Page 18

    ASSEMBLY INSTRUCTIONS KING 500 SERIES
    22352800. Replacement of the rear wheels

    A-0.6.5.
    18

    One Speed

    Two Speed
    On/off

    On/off

    659

    Insulated terminal

    659

    643

    Capacitor
    with foam
    New cord
    reel shown

    Diagram for
    one speed models

    Wrapping around post

    Insulated
    terminal

    643

    Capacitor
    with foam
    On/off parking

    New cord
    reel shown

    Diagram for
    two speed models

    N

    D2

    C1

    L

    T1

    R2
    D1

    R1
    C2

    = RFI capacitor
    = Thermo switch
    = Resistor
    Instruction No. 82362100/00-08



  • Page 19

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22353000. Replacing the dust lid retainer parts & black handle
    22353300. Replacing the accessory lid
    22353400. Replacing the cable terminal and screw
    22353600. Replacing the dust cover with indicator
    22353700. Replacing the dust cover without indicator
    22354500. Replacing the front filter frame
    To be performed by a skilled
    or instructed person only !
    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    Replacement of the dust cover,
    22353600, 22353700:
    With indicator- Open the dust cover until it stops and continue with a
    little pressure by hand until it slides
    free of the hinges.
    Without indicator- Open the dust
    cover until it slides free of the
    hinges.
    Replace in reverse order.
    Replacement of the front filter
    frame, 22354500:
    Open the dust cover and remove
    the dust bag and front filter.
    Remove the frame by lifting it away
    from the four brackets. When
    replacing it must snap back in four
    places.
    Replace in reverse order.

    Q

    Replacement of the cable
    terminal and screw, 22353400:
    Pull out the plug and unscrew the
    screw with a Pozi drive screwdriver
    no.2 and remove the cable terminal
    by guiding the cord through the
    slot in it.
    Replace in reverse order.
    Replacement of the accessory
    lid, 22353300:
    Open the accessories lid to vertical
    position and pull it away.
    Release the hinge tube snap with a
    screwdriver and slide out the part.
    Replace the new hinge tube by
    sliding it back until it clicks into
    position.
    Replace in reverse order.
    Replacement of the dust lid
    retainer parts & black handle,
    22353000:
    Q Open the accessory lid until it
    stops and continue with a little
    pressure by hand until it slides free
    of the hinges and remove it. Open
    the dust cover.
    W Push down the cable release
    W

    T

    1

    button (a) and press by hand the
    dust cover button sideways (b) and
    up (c) to release it.
    E Unscrew the two screws with a
    screwdriver type Pozidrive no.2
    and remove with the steel plate.
    Now the black handle can be
    replaced.
    RT Remove the two ratchets
    from the spring and replace the
    two dark grey versions into the
    spring.
    Remove and replace the black
    handle
    Y When replacing the steel plate
    be sure that the hooks on the
    ratchets in both sides are in mesh
    with hole in the steel plate.
    Press down the steel plate and
    replace the two screws with adequate force.
    To replace the dust cover button,
    push down the cable release button and press it by hand sideways
    to fit the two tabs.
    Replace the accessory lid and lock
    the dust cover.

    E
    a

    R

    A-0.6.5
    19

    c
    b

    Y

    2

    U

    Instruction No. 82362400/00-08



  • Page 20

    A-0.6.5
    20



  • Page 21

    ASSEMBLY INSTRUCTIONS KING 500 SERIES
    22358500. Replacing the active carbon filter

    A-0.6.5
    21

    1

    Instruction No. 82358700/00-08



  • Page 22

    A-0.6.5
    22



  • Page 23

    ASSEMBLY INSTRUCTIONS KING 500 SERIES
    22353800. Replacing the front hinge for dust cover
    22354200. Replacing the Bottom part
    22354300. Replacing the Gaskets for suction house

    To be performed by a skilled
    or instructed person only !
    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    ! Models with bag-full indicator:
    Open the dust cover until it stops
    and continue with a little pressure
    by hand until it slides free of the
    hinges. Models with no bag-full
    indicator: Open the dust cover and
    lift it out of the hinges.
    Remove filter with dust bag.
    Remove the dust bag holder by
    pressing bottom clip and ease the
    holder out of the bottom. This
    releases the hook at the container
    wall.
    @ To separate the top and bottom
    housing and avoid scratches on the
    parts, place tool no. 22361400
    under the buffer.
    Follow instruction 82361500
    Remove the strap (12) by hand or
    tool no. V 33581. Lift up the buffer
    and remove the top housing.

    Q

    Removal and replace of the front
    hinge, 22353800
    Disassemble the machine.
    Lift-up the buffer(13) by hand.
    Remove the hinge with a flat-headed screwdriver by pressing at the
    snap lock and pull away the hinge.
    Refit in reverse order.
    $ Removal and replace of the
    bottom part, 22354200
    Disassemble the machine.
    Lift-up the buffer(13) and remove
    the strap(12) by hand and lift away
    the bottom part.
    Loosen the four screws (16) for the
    HEPA filter in the bottom housing
    by turning them through 90
    degrees using a coin (17). Pull out
    the tube (18) with your finger tips.
    Unscrew the five screws (10) in
    the bottom to release it from the
    suction house. Remove the cord
    reel.
    Unscrew from top the two screws
    (11) for the wheel with a Torx T 20
    screwdriver and remove the shaft
    with wheel from the bottom side.
    Mount the wheel into the new bottom with shaft by the use of a
    small screwdriver and a Torx T 20
    screwdriver.
    Mount shaft into wheel and place a
    small screwdriver through the hole
    for the metric screw. Push wheel

    W

    A-0.6.5
    23

    with shaft and a small screwdriver
    into the groove for wheel from the
    bottom side with small screwdriver
    pointing through the metric hole.
    When screw is positioned from the
    upper side, the screw will push out
    the small bottom screwdriver.
    Remove the two front hinges.
    Refit in reverse order.
    Removal and replace of the
    Gaskets for suction house,
    22354300
    Disassemble the machine.
    Lift-up the buffer (13) and remove
    the strap (12) by hand and lift away
    the bottom part. Loosen the four
    screws (16) for the HEPA filter in
    the bottom housing by turning
    them through 90 degrees using a
    coin (17). Pull out the tube (18) with
    your finger tips.
    Unscrew the five screws(10) in the
    bottom to release it from the suction house and replace the two
    gaskets(14-15). Refit in reverse
    order.
    Assembling of the machine.
    Position the upper part on the bottom part, replace the strap(12)
    between the hooks and press by
    hand the buffer(13) until it snaps
    the two parts together

    E

    12

    Instruction No. 82362200/00-08



  • Page 24

    ASSEMBLY INSTRUCTIONS KING 500 SERIES
    22353800. Replacing the front hinge for dust cover
    22354200. Replacing the Bottom part
    22354300. Replacing the Gaskets for suction house

    A-0.6.5
    24

    14

    15
    10

    11

    18

    16

    17

    Instruction No. 82362200/00-08



  • Page 25

    ASSEMBLY INSTRUCTIONS KING 500 SERIES
    22352200. Replacing the Motor/Fan unit
    22352400. Replacing the internal wires for one speed motor
    22352500. Replacing the internal wires for two speed motor
    22352700. Replacing the Motor suspension
    22354000. Replacing the Motor tube
    22354100. Replacing the suction house
    To be performed by a skilled
    or instructed person only !
    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!
    Follow instruction 82362200 first
    1,2,3
    How to disassemble the
    machine.
    Loosen the four screws (16) for the
    HEPA filter in the bottom housing
    by turning them through 90
    degrees using a coin (17). Pull out
    the tube (18) with your fingertips.
    To separate the top and buttom
    housing and avoid scratches on
    the parts, place tool no. 22361400
    under the buffer.
    Follow instruction 82361500
    Remove the strap by hand and lift
    away the top housing.
    Replacing the motor/fan unit
    22352200.
    Replacing the motor suspension
    22352700.
    Replacing the motor tube
    22354000.
    Disassemble the machine.
    Remove the wires from the two terminal spades (23) and press down
    to free them from the rubber gaskets, unscrew the six screws (22)
    from top and pull out the motor
    tube (20) with the two red internal
    wires.
    Remove and replace the motor/fan
    (25) unit with rubber suspension
    (27-28-29-30) and/or internal red
    wires.
    When replacing the internal wires
    wrap them around the two small
    fixtures (32) on the motor suspension (28). When replacing with new
    motor suspension parts, press by
    hand to click item 27 & 28 together
    (29), before mounting onto the
    motor/fan unit.

    Before replacing the motor tube
    (20), place the two-rubber gaskets
    (26) with the slots in opposite position and with the terminal spades
    (23) pulled back into the rubber
    gaskets (26).
    Replace the motor/fan unit (25)
    with the bow tie formed motor suspension (29) turned to fit to the
    same form (31) in the bottom of the
    tube (20). Mount the motor tube
    (20) unit with internal red wires to
    the suction house (19) with the six
    screws (22).
    Replace the internal wires
    according to wiring diagram.
    Refit in reverse order.
    Removal and replacement of the
    suction house (19), 22354100
    Disassemble the machine.
    Unscrew from top the screw (11)
    for the wheel with a Torx T 20
    screwdriver and remove the shaft
    with wheel from the bottom side.
    Unscrew the five screws (10) in the
    bottom to release it from the suction house (19) and replace the
    gasket (15) on the new suction
    house(19).
    Unscrew the six screws (22) from
    top and pull out the motor tube
    (20) with the two internal wires. Be
    sure to remember the upper motor
    suspension (30).

    A-0.6.5
    25

    Remove and replace the On/Off
    switch, Two speed PCB and internal wires (5-6).
    Mount the wheel with shaft by the
    use of a small screwdriver and a
    Torx T 20 screwdriver.
    Mount shaft into wheel and place a
    small screwdriver through the hole
    for the metric screw. Push wheel
    with shaft and a small screwdriver
    into the groove for wheel from the
    bottom side with small screwdriver
    pointing through the metric hole.
    When screw (11) is positioned from
    the upper side, the screw (11) will
    push out the small bottom screwdriver.
    Refit in reverse order.
    Assembling of the machine
    Position the upper part on the bottom part, replace the strap (12)
    between the hooks and press by
    hand the buffer (13) until it snaps
    the two parts together.

    Remove and replace the On/Off
    parking switch.
    To release the switch, hold the
    activator pin (7) with one hand and
    release the switch (8) from the two
    hooks and pull it away. Remove
    and replace the pin (7) with spring
    into the bush of the housing.
    Remove and replace the cords to
    the switch (8).
    Replace pin (7) by pushing it
    downward to give the switch (8)
    lever access to the hole in the pin
    (7) and mount the switch (8).

    Instruction No. 82362500/00-08



  • Page 26

    ASSEMBLY INSTRUCTIONS KING 500 SERIES
    22352200. Replacing the Motor/Fan unit
    22352400. Replacing the internal wires for one speed motor
    22352500. Replacing the internal wires for two speed motor
    22352700. Replacing the Motor suspension
    22354000. Replacing the Motor tube
    22354100. Replacing the suction house

    A-0.6.5
    26

    15
    30
    7

    24

    22
    8

    25

    28
    27
    19
    8
    29
    Top view King 500 Series internal wires
    One Speed
    On/off

    32
    22

    10
    65 96

    29

    43

    Capacitor
    with foam

    Insulated terminal

    25

    New cord
    reel shown

    Two Speed PCB

    11
    23

    On/off

    Wrapping around post

    31

    65 96

    43

    20
    23
    Insulated
    terminal

    Diagram for
    one speed models

    Capacitor
    with foam
    On/off parking

    26

    New cord
    reel shown

    Diagram for
    two speed models

    20

    N

    D2

    C1

    L

    T1

    R2
    D1

    R1
    C2

    = RFI capacitor
    = Thermo switch
    = Resistor

    Instruction No. 82362500/00-08



  • Page 27

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22361400. Disassembly tool of top and bottom housing

    To be performed by a skilled
    or instructed person only !

    1. Remove the lid, dust bag,
    guide and guideway.

    A-0.6.5.
    27

    Disconnect the vacuum cleaner
    from the power supply before
    starting the work!

    Lid for accessories

    Dust bag
    Guide and guideway

    2. Remove filter and filtergrid.

    Filter and filtergrid

    3. Place the vacuum cleaner on
    the top of the disassembly
    tool.

    Disassembly tool

    4. Grip the handle firmly. Gently
    press the front of the vacuum
    cleaner while simultaneously
    lifting the handle. Push down
    to the position shown.

    Instruction No. 82361500/00-08



  • Page 28

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22361400. Disassembly tool of top and bottom housing

    A-0.6.5.
    28

    5. The back af the vacuum cleaner must rest on the internal
    edge of the disassembly tool.

    6. Press down the front of the
    vacuum cleaner as shown.

    7. Remove the lid for
    accessories. Press down the
    back of the vacuum cleaner.
    Now you can lift off the buffer.

    8. Refit in reverse order.
    Press the buffer back in place
    by hand after mounting the
    strap around the housing.

    Instruction No. 82361500/00-08



  • Page 29

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    22389400. Inner parts for dustlid with indicator GMxxx & KING
    22301700. Dust lid black for models with dust indicator
    22389300. Inlet for dustlid with dust indicator GMxxx & KING
    To be performed by a skilled
    or instructed person only !

    Remove the old dust cover.
    Open the dust cover until it
    stops and continue with a
    little pressure by hand until it
    slides free of the hinges.

    (1)

    A-0.6.5.
    29

    Assembly new dust cover.
    (1) Apply water or acidfree
    oil around the inlet on the
    outer lid.
    (2) Press the inner lid into
    outer lid. Let the two snaps
    click into place.
    Screw in the two screws.
    Replaced dust cover in
    reverse order.

    (2)

    Instruction No. 82389100/01-11



  • Page 30

    ASSEMBLY INSTRUCTIONS GM 200 / 300 / 400 & KING 500 SERIES
    A-0.6.5.
    30

    Instruction No.



  • Page 31

    ASSEMBLY INSTRUCTION - ADAPTOR FOR DUST COVER - GM 200/GM 210 - ONLY
    22410600

    A-0.6.5.
    31

    Instruction No. 82410700/01-11



  • Page 32

    A-0.6.5.
    32

    Instruction No.






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